Temperature is the one of most important factors in many processes (which are necessary for equipments/machineries to operate). It goes without saying that it is an absolute imperative to ensure smooth operations, as well safety. Temperature switches are one such components, and in the ocean of alternatives available to engineers lay bimetal temperature switches that actuate utilizing thermal growth distinctions. This two-part series discusses the complete everything of bimetal temperature switches, right from selection to popular switch market brands and pros & cons that will help end-users in arriving at a correct decision along with troubleshooting issues encountered while using them as well their differences with latch-type switching technologies.
With how they have the potential to be help in provision of these control measures is well understood now, understand also that this latter option from bimetal temperature switch above should remain out of question and we will move forward with discussion about choosing a them.
Temperature Range: Bimetal temperature switch generally is used in -50 to 300 °C that pre-configured by manufacturing facility, find out precisely product range for your applications.
Precision- The exact the switch will be part 1/million or even billionUnitsAccuracy Plus theres more choice with switches that have custom actuation-points.
Environmental ruggedness - Bimetal switches come in a variety of sizes and enclosures depending on the application, so it is important to test environmental factors like pressure, moisture or vibration that your switch should be able to withstand.
Contact Configuration: The contact configuration should match your application to the type of switch. A single pole single throw switch is great for putting things on and off, but in most cases you will need a double-pole throw of one kind to make this work.
Top 5 Bimetal Temperature Switch Brands and Their Advantages
Some of the popular brand names are included in image which is best bimetal temperature switches:
Danfoss : Danfoss is a name most of us are aware of and it has its own entities for producing precision and high water proof industrial temperature switches manufactured for every temp degreeertainty.
Honeywell - A bimetal switch states a level of guaranteed performance in time with honewell catering to the production.
Johnson Controls: This big player in the industry offers strong solutions with their bimetal temperature switches and sensors, which are used around the world for heating, ventilation and air conditioning applications.
Amphenol Advanced Sensors: This Company Provides Automotive-graded and Industrial-level precision switches with a huge variety of models for correct use.
When to Choose a Senasys Temperature Switch: Built In Features and Benefits Rugged, dependable bimetal temperature controllers used in food service transportation, appliances goods industries that deliver quality performance in even the toughest of conditions.
Advantages of Using a Bimetal Temperature Switch in an Industrial Setting
Industries prefer making the usage of bimetal temperature switches since;
Accuracy: The switches have high chances of a temperature variation in +/ 2 degrees so that you can get precision.
Bimetallic Switch transmission features: The most important feature is the fact that a bimetal switch is already present here, as they are completely sealed switches transmitting any severe climatic condition.
Low calibrating required: fine operation - because of the above characteristic, bimetalswitches are built to be really reliable[;).]
Quick Reaction Time: We ensure all our switches respond immediately to changes in temperature, so any damage of malfunctioning equipment can be avoided.
Price: Bimetal thermostats has a much lower value compared to the more high-priced temp realizing devices in addition to custom made synthesis layout and will be offering simply no or reduced routine maintenance amongst its rewards.
Even though most bimetal temperature switches are very reliable, these ones might run into mechanical and electrical problems that may cause them not to function properly. Common issues include:
Failure to close: mechanical stress, wear-tear in the mechanism.
Either due to calibration errors, or setting the thresholds too high / low
Electrical Contact Failures: Carbonizing, oxidation or being worn away over large numbers of cycles
If you are faced with any of the above, it is essential to get these identified and corrected by a properly certified contractor that will be able to fix this switches just before high priced downtime really should begin.
Though trustworthy for most industrial processes, other types of temperature sensors in the market such as thermocouples and RTDs should also play an interesting list. Each technology with its unique identity featured by requestData
Thermocouples - Cheap and nasty but good precision, poor accuracy + ear calibration required easily influenced by environmental_TEMPCAN
2) RTDs- Unlike thermistors, these are very high costly and heavily maintained devices but still they were only accurate which is used mainly in precision applications.
Thermostats - simple on/off approach is easy and cheap, but imprecise for certain types of regulation.
In conclude, bimetal temperature switches is very necessary in different industrial effectively control temperatures of the palate cradle housing by missing. Designing the right switch configuration requires everything from temperature range, accuracy and environment compatibility to contact arrangement and electrical connections. The correct selection of bimetallic temperature switch and proper maintenance will improve efficiency, safety and operation reliability in your equipment or machinery.
The thermal protectors supplied to companies operating who operate in technologically-based manufacturing and trade industry. They offer high-quality service over 30000 customers worldwide and export over 60 countries. We have long-lasting and bimetal temperature switch cooperative relationships DHL FedEx COSCO and many others.
Manufacturer protectors and thermostats the 17AM, 17S 18AM, BW, TB02, KSD, and various series. Mainly used in various household appliances motors, rectifiers and controllers, such as in lift motors, wiper motors, seat bimetal temperature switch tubular motors juicers heating motet.
Our products have been approved the UL, CQC, TUV, and ISO9001. Additionally, it more than 48 patents 150 certificates of bimetal temperature switch. With "the pursuit of excellence", "Excellence integrity" is the quality policy win customer satisfaction.
Anran located in Changzhou Jingdong Industrial Park. Our partner company covers area of 4, 000 square meters. The firm has more than 150 bimetal temperature switch equipment sets, more than 20 sets testing instruments. company currently has researchers' developers nearly 30 people which accounts for 20 percent of the total. The company's capacity production 300 million protectors per year, which is among the largest in the industry.
